ASME SB171 C70600 Copper Nickel Heavy Ring for Large Heat Exchanger Tubesheet & Shell Connection with OD 1464mm x ID 1277mm x 132mm

Yuhong Group Co., Ltd. provides a full spectrum of thermal equipment and precision parts, including shell & tube heat exchangers (TEMA heat exchanger designs), pressure vessels, air coolers, fin tubes, furnace tubes, heat exchanger tubes (stainless steel seamless tube, nickel alloy tube, copper alloy tube), heat exchanger tubesheet, and heat exchanger tube bundle. We also manufacture custom heavy-duty rings and forgings, such as the ASME SB171 C70600 ring described here.

This ASME SB171 C70600 ring is a heavy-duty annular forging with dimensions of OD 1464mm × ID 1277mm × thickness 132mm. It is engineered for use as an integral tubesheet ring, shell-to-tubesheet transition ring, or reinforcing ring in large seawater-cooled heat exchangers, power plant condensers, and offshore platform coolers.

Manufactured from 90/10 copper-nickel alloy (C70600), this ring offers exceptional resistance to seawater corrosion, erosion, and biofouling while providing the mechanical strength required for high-pressure and large-diameter applications.

• OD 1464mm / ID 1277mm - Suitable for large shell diameters (e.g., 50-60 inch nominal)
• 132mm thickness - Provides structural rigidity for tubesheet support or as a standalone ring under high bolt loads
• C70600 material - Proven performance in marine and brackish water services

• Forged or Rolled Construction: For a ring of this thickness (132mm), we typically start from forged or rolled plate or a hollow forging to ensure uniform grain structure and freedom from porosity.
• Precision Machining: The ID, OD, and thickness are machined to tight tolerances. Face and bore surfaces can be grooved for tube expansion (if used as a tubesheet).
• Material Verification: 100% PMI (positive material identification) and mechanical testing per ASME SB171 requirements. Full MTC (mill test certificate) provided.
• Corrosion Protection: The C70600 alloy naturally resists seawater corrosion; no additional coating is required.

Given its large OD and substantial thickness, this ring is ideal for:

• Integral Tubesheet Ring: As a single-piece tubesheet for a large seawater cooler, eliminating weld joints and reducing galvanic corrosion risk.
• Shell-to-Tubesheet Adapter Ring: When connecting a carbon steel shell to a copper-nickel tubesheet, this ring can be clad or welded to manage differential thermal expansion and prevent bimetallic corrosion.
• Reinforcing Ring for Thin Tubesheet: If a thin tubesheet requires additional stiffness around the gasket seating area, this heavy ring serves as a backing support.
• High-Pressure Applications: The 132mm thickness provides ample strength for bolt-up flanges in high-pressure heat exchangers (e.g., feedwater heaters).

In large-diameter shell & tube heat exchangers (shell ID > 1000mm), the tubesheet and connecting rings face unique challenges:

• Forging vs. Plate Rolling: For thicknesses above 100mm, forged rings offer superior mechanical properties and ultrasonic inspectability compared to welded rolled plates.
• Thermal Expansion Mismatch: When a copper-nickel ring (C70600) is joined to a carbon steel shell, the difference in thermal expansion coefficients must be accommodated with a transition joint or flexible design.
• Tube Hole Drilling for Tubesheet Rings: If the ring serves as the tubesheet, the drilling pattern and groove profile must be precisely machined to TEMA standards.
• Corrosion Allowance: Even with C70600's excellent corrosion resistance, a minimum corrosion allowance of 1.5-3mm is recommended for long-life seawater service (20+ years).

• We manufacture heavy rings strictly to your drawing - ID, OD, thickness, chamfers, bolt holes, and groove details.
• Available with full NDE: UT (ultrasonic testing) for internal defects, PT (penetrant testing) for surface cracks.
• Can supply as part of a complete heat exchanger tube bundle or tubesheet assembly.
• Short lead times for forged rings from our approved forging partners.