ASTM A790/A790M UNS S31803 / Duplex 2205 Seamless Pipe High-Strength Corrosion Resistant Steel Pipe

ASTM A790/A790M UNS S31803 / Duplex 2205 Seamless Pipe

Introduction & Standard Specifications

This product is a seamless pipe manufactured from duplex stainless steel grade UNS S31803 (commonly known as Duplex 2205 or 1.4462), conforming to the ASTM A790/A790M standard specification.

Key Standard Highlights:

• Scope: ASTM A790 covers seamless and straight-seam welded ferritic/austenitic (duplex) stainless steel pipes intended for general corrosive service, with particular emphasis on resistance to stress corrosion cracking.

• Material: The standard specifically includes UNS S31803 as a designated grade.

• Application Focus: These pipes are engineered for demanding environments, especially where chlorides are present. It's important to note that prolonged exposure to elevated temperatures can lead to embrittlement.

This seamless pipe variant offers superior integrity and uniformity, making it a preferred choice for high-pressure and critical application systems in industries such as oil & gas, chemical processing, and offshore marine.

Material & Key Characteristics

UNS S31803 is a nitrogen-enhanced, mid-alloy duplex stainless steel. Its microstructure consists of approximately a 50% austenite and 50% ferrite phase balance, which combines the best properties of both phases.

Core Advantages:

• Exceptional Strength: Delivers over double the yield strength of standard 316/316L austenitic stainless steels, allowing for weight and cost reduction through thinner wall designs.

• Superior Corrosion Resistance: Offers excellent resistance to pitting, crevice corrosion, and stress corrosion cracking (SCC), especially in chloride-containing environments. Its performance surpasses that of Type 316L.

• Good Weldability: Exhibits good weldability with proper procedures and filler metals, maintaining a high percentage of the base metal's corrosion resistance and strength in the weld zone.

• Favorable Physical Properties: Has a lower thermal expansion coefficient and higher thermal conductivity than austenitic stainless steels.

Chemical Composition & Mechanical Properties

The properties of S31803 are defined by strict chemical composition limits and guaranteed mechanical performance as per ASTM A790.

Chemical Composition (Weight %):
The following table details the standard composition range for UNS S31803 duplex steel.

Note: Typical values for standard grade S31803 are around 22.1% Cr, 6.0% Ni, 3.0% Mo, and 0.12% N.

Mechanical Properties:
The guaranteed minimum mechanical properties for S31803 pipes under ASTM A790 in the solution-annealed condition are as follows.

4. Product Applications

Thanks to its blend of high strength and excellent corrosion resistance, ASTM A790 S31803 seamless pipes are the material of choice for critical and corrosive service across multiple industries:

• Oil, Gas & Petrochemical: Downhole tubing, process piping, heat exchangers, and pipelines handling chlorides, CO₂, and H₂S.

• Chemical & Process Industries: Vessels, reactors, and piping systems for acidic and alkaline chemicals.

• Marine & Offshore: Seawater piping systems, ballast water lines, firefighting systems, and heat exchangers on ships and offshore platforms.

• Water Treatment & Desalination: High-pressure RO (Reverse Osmosis) piping, brine lines, and seawater intake systems.

• Pulp & Paper Industry: Digester preheating lines and bleach plant equipment.

• Energy & Environmental: Flue gas desulfurization (FGD) systems and other pollution control equipment.