Yuhong Holding Group Co.,LTD
| Place of Origin: | CHINA |
| Brand Name: | YUHONG |
| Certification: | ASME, ABS, DNV-GL , BV, LR , KR, CCS, PED, TUV, ISO9001, AD2000, EAC, TR CU, GOST R |
| Model Number: | ASTM B171 C46400 |
| Minimum Order Quantity: | 1 SET |
|---|---|
| Price: | NEGOCIATED |
| Packaging Details: | PLYWOODEN CASE OR PALLET |
| Delivery Time: | 20-80 DAYS |
| Payment Terms: | T/T,L/C |
| Supply Ability: | 500 TONS |
| Material: | ASTM B171 C46400 Naval Brass | Tube Hole Diameter: | Tube OD + 0.2 To 0.4mm |
|---|---|---|---|
| Groove Dimensions: | Width: 3-5mm; Depth: 0.3-0.5mm | Groove Location: | Between 5mm And 25mm From Tube Side Face |
| Tube Pitch: | 1.25× To 1.5× Tube OD | Dezincification Resistance: | Tin And Arsenic Content Prevents Selective Zinc Leaching |
| Highlight: | ASTM B171 naval brass tubesheet,C46400 copper alloy heat exchanger component,precision machined marine cooler tubesheet |
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Yuhong Group: Precision Heat Exchanger Components – From Tubes to Tubesheets
Yuhong Group Co., Ltd. supplies complete thermal systems – shell & tube heat exchangers (TEMA heat exchanger designs), pressure vessels, and air coolers – as well as every critical internal component: Fin Tube, Furnace Tube, Heat Exchanger Tube, Stainless Steel Seamless Tube, Nickel Alloy Tube, Copper alloy tube, heat exchanger tubesheet, and heat exchanger tube bundle.
Shown in the attached photograph is one of our ASTM B171 C46400 naval brass tubesheets – a high‑strength, corrosion‑resistant copper alloy component designed for seawater and marine cooling applications.
Product Focus: Naval Brass Tubesheet – The Standard for Seawater Heat Exchangers
The heat exchanger tubesheet is one of the most critical pressure‑retaining components in any shell & tube heat exchanger. It anchors every tube in the bundle, separates the tube side from the shell side, and must withstand both mechanical tube expansion forces and operational pressure/temperature cycling.
Based on the image, this tubesheet exhibits:
Material: ASTM B171 C46400 (naval brass / copper‑zinc‑tin alloy)
Material type: Copper alloy tube sheet – specifically formulated for seawater resistance
Machining: Precision‑drilled tube holes with grooves for mechanical tube expansion
Marking: Clearly stamped with material identification ("ASTM B171 C46400 TUBESHEET") for full traceability
Why Naval Brass (C46400) for Tubesheets?
| Property | Benefit for Tubesheet Application |
|---|---|
| Copper‑zinc‑tin alloy | Tin addition (approx. 0.5‑1.0%) provides exceptional resistance to dezincification and stress corrosion cracking. |
| Seawater compatibility | Excellent corrosion resistance in clean seawater, brackish water, and high‑chloride environments. |
| Galvanic compatibility | Works well with copper alloy tubes (C44300 Admiralty brass, C70600 90/10 Cu‑Ni, C71500 70/30 Cu‑Ni). |
| High strength | Stronger than many pure copper alloys – withstands tube expansion and bolt loads. |
| ASME compliance | Fully traceable to ASME Section II material specifications. |
Key Components That Interface with This Tubesheet
| Component | Material (Typical) | Role in Equipment Performance |
|---|---|---|
| Heat Exchanger Tube | Copper alloy (C44300, C70600, C71500) | Rolled into the tubesheet holes; carries tube‑side fluid (typically seawater). |
| Fin Tube (optional) | Copper alloy tube + aluminum/copper fin | Can be added for gas‑cooling applications; not typically used in seawater coolers. |
| Heat Exchanger Tube Bundle | Tubes + tubesheet + baffles + tie rods | The complete removable core; tubesheet is the structural anchor. |
| Shell / Channel Gasket | Compressed fiber, PTFE, or metal‑jacketed | Seals against the tubesheet face; prevents cross‑leakage. |
| Channel / Bonnet | Carbon steel (coated) or copper alloy | Bolted to the tubesheet; distributes cooling water. |
| Stainless Steel Seamless Tube | Alternative tube material | Not typically paired with C46400 (galvanic corrosion risk without isolation). |
| Nickel Alloy Tube | Alternative for extreme corrosion | Not used with C46400 tubesheet. |
Technical Highlights of Our Naval Brass Tubesheet
Dezincification resistant: The tin and arsenic content prevents selective zinc leaching – the most common failure mode in ordinary brass.
Precision drilling: Tube holes are drilled to exact diameter tolerances (typically +0.05/‑0.00 mm) to ensure consistent tube rolling.
Grooved tube holes: Internal grooves (typically 2 or 3 grooves per hole) increase pull‑out strength of expanded tubes.
Forged or rolled plate: We supply C46400 tubesheets as forged (for thick/high‑pressure) or rolled plate (for standard duties).
Full traceability: Each tubesheet is stamped with material grade and inspection identification as shown in your photograph.
Knowledge Module: C46400 Naval Brass vs. Other Copper Alloy Tubesheets – Selection Guide
| Alloy | Best Suited For | Key Advantage | Limitations |
|---|---|---|---|
| C46400 (Naval Brass) | Clean seawater, brackish water, moderate velocity | Excellent dezincification resistance; good strength; cost‑effective | Susceptible to ammonia corrosion; velocity limited to ~2.5 m/s |
| C70600 (90/10 Cu‑Ni) | Higher velocity seawater, polluted water, offshore | Superior erosion resistance; longer life in high‑velocity service | More expensive than C46400 |
| C71500 (70/30 Cu‑Ni) | Very high velocity, naval combatants | Maximum strength and erosion resistance | Highest cost |
| C44300 (Admiralty Brass) | Fresh water, cooling towers | Good thermal conductivity | Lower corrosion resistance in seawater |
When to choose C46400 naval brass tubesheet:
Cooling water is clean seawater or brackish water (not heavily polluted)
Velocity is controlled (typically 1.5‑2.5 m/s through tubes)
Ammonia is not present in the water (e.g., not downstream of fertilizer plants)
You need a cost‑effective alternative to copper‑nickel for moderate seawater service
Common Applications for C46400 Tubesheets
Shipboard heat exchangers: Engine jacket water coolers, lube oil coolers (seawater side)
Coastal power plants: Auxiliary cooling water condensers, bearing coolers
Desalination plants: Brine heaters, evaporator condensers
Offshore platforms: Process coolers (where Cu‑Ni is often preferred, but naval brass used for less critical duty)
Industrial chillers: Once‑through seawater cooling
Advantages of Ordering a C46400 Tubesheet from Yuhong Group
Exactly to your drawing: We machine your dimension, hole pattern, groove specification, and bolt hole layout.
Fast turnaround: Forged or plate blanks are machined typically within 2‑4 weeks.
Any copper alloy: C46400, C70600, C71500, C44300 – all available.
Component‑only or full bundle: We supply just the tubesheet – or the complete heat exchanger tube bundle (tubes, tubesheet, baffles, tie rods) assembled.
Full documentation: Material test certificate (MTC), dimensional report, and (if required) PMI test report.
Knowledge Module: How to Specify a Replacement C46400 Tubesheet Correctly
To avoid costly mismatches, we need the following information (send any of these):
Original tubesheet drawing – best option. We duplicate hole pattern, thickness, OD, and groove locations exactly.
Old tubesheet (physical sample) – we can measure, reverse‑engineer, and machine a perfect match.
Exchanger data sheet – shell ID, tube OD & pitch, gasket details, bolt circle diameter.
Common errors to avoid with naval brass tubesheets:
Wrong tube hole diameter – too tight and tubes cannot be inserted; too loose and rolled joints leak.
Missing grooves – tubes will pull out under pressure or thermal cycling.
Incorrect material – C46400 vs. C44300 vs. C70600 confusion. Always confirm alloy.
Galvanic mismatch – Do not pair C46400 tubesheet with stainless steel tubes without isolating gaskets (risk of rapid galvanic corrosion).
Tube Hole Pattern & Groove Details for C46400 (per TEMA / ASME)
| Parameter | Typical Value / Practice |
|---|---|
| Tube hole diameter | Tube OD + 0.2 to 0.4mm |
| Groove dimensions | Width: 3‑5mm; Depth: 0.3‑0.5mm; typically 2 or 3 grooves per hole |
| Groove location | Between 5mm and 25mm from tube side face |
| Tube pitch | 1.25× to 1.5× tube OD (triangular or square pattern) |
| Bolt hole circle | Per TEMA or customer flange standard |
Component‑Only Supply – We Also Provide
If you need just parts (not a full exchanger), we supply:
Heat exchanger tubes – copper alloy (C44300, C70600, C71500), cut to length, end‑prepared for rolling
Fin tubes – for air coolers or waste heat recovery retrofits
Baffles, tie rods, spacers – in naval brass or coated carbon steel
Stainless Steel Seamless Tube, Nickel Alloy Tube – available separately for other applications
Channel covers, gaskets, fasteners – complete spare parts packages
Typical Industries That Use C46400 Tubesheets
| Industry | Typical Service | Why C46400 |
|---|---|---|
| Marine / Shipbuilding | Seawater‑cooled exchangers | Excellent seawater resistance, cost‑effective |
| Coastal power plants | Auxiliary cooling water | Handles brackish water, good galvanic pairing with Cu‑Ni tubes |
| Desalination | Brine heaters | Resists chloride attack, long service life |
| Offshore oil & gas | Platform process coolers | Reliable in marine atmosphere and seawater |
| HVAC (seawater cooling) | Once‑through condensers | Economical alternative to Cu‑Ni |
Get a Quotation for Your C46400 Tubesheet
To quote a naval brass tubesheet like the one in your photograph, send the following to jimmy@steelseamlesspipe.com:
Drawing (PDF, scan, or hand sketch with key dimensions: OD, thickness, tube hole size & pitch, bolt circle)
Or: send us your old tubesheet for reverse engineering (return shipping arranged)
Material grade: C46400 (as shown) or other copper alloy
Quantity required (1 piece or production run)
We will respond with a dimensional drawing for approval, price, and delivery schedule – typically 48 hours.
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Contact Person: Jimmy Huang
Tel: 18892647377
Fax: 0086-574-88017980