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Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers

Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers

  • Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers
  • Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers
  • Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers
  • Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers
Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers
Product Details:
Place of Origin: CHINA
Brand Name: YUHONG
Certification: ABS, GL, DNV, NK, PED, AD2000, GOST9941-81, CCS, ISO 9001-2008
Model Number: HFW FIN TUBE
Payment & Shipping Terms:
Minimum Order Quantity: 10PCS
Price: Negotiable
Packaging Details: IRON FRAME WOODEN CASE
Delivery Time: Depends on quantity
Payment Terms: L/C,T/T
Supply Ability: 1000 tons per month
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Detailed Product Description
Base Tube Material Standard: ASTM A106 Gr.B Seamless Fin Attachment Method: High-Frequency Welded (HFW)
Max Operating Temperature: 400°C Fin Density Range: 150-250 Fins Per Meter
Highlight:

Spiral welded finned tubes for heat exchangers

,

A106 carbon steel finned tubes

,

CS fin tubes with spiral weld


High-Frequency Welded Finned Tubes: ASTM A106 Carbon Steel Base Tube + Carbon Steel (CS) Fins



1. Product Overview


High-frequency welded (HFW) finned tubes combine ASTM A106 Gr.B seamless carbon steel


 base tubes with carbon steel fins using advanced solid-state welding technology. These tubes


 deliver 8-10x higher heat transfer efficiency versus bare pipes, ideal for heat recovery systems,


 boilers, and process heaters operating at ≤400°C.


2. Fin Tube Structure & Manufacturing Process


Component Material Key Process
Base Tube ASTM A106 Gr.B Seamless cold-drawn, OD 25.4-114.3mm
Fins Carbon Steel (CS) High-frequency welding (2,000 Hz), no filler
Bond Quality Metallurgical fusion 100% ultrasonic tested, shear strength ≥35MPa



3. Chemical Composition (ASTM Standards)


Base Tube (A106 Gr.B):


Element C Mn P (max) S (max) Si
% ≤0.30 0.29-1.06 0.035 0.035 ≥0.10


Fins (Carbon Steel SPHC):


Element C (max) Mn (max) P (max) S (max) Al (min)
% 0.12 0.50 0.040 0.040 0.020


4. Critical Dimensions & Tolerances


Parameter Range/Tolerance Standard
Base Tube OD 25.4 - 219 mm (±0.15mm) ASTM A106
Fin Height (H) 5 - 30 mm (±0.5mm) HEI Standards
Fin Thickness (T) 0.8 - 3.0 mm (±0.1mm) Custom
Fin Pitch 4-25 (±0.2) ASME B36.10M
Max Length 24 meters (straightness ≤1mm/m) Custom


5. Performance Advantages


  • ✅ Heat Transfer Coefficient: 45-65 W/m²K (vs. 5-8 W/m²K for bare tubes)


  • ✅ Corrosion Resistance: Zinc/aluminized coating optional for acidic environments


  • ✅ Pressure Rating: Up to 15 MPa at 350°C (ASME B31.1 compliant)


  • ✅ Thermal Fatigue Life: >10,000 cycles (per ASTM E606)


6. Application-Specific Solutions


Industry Use Case Tube Configuration Example
Power Plants Economizers, Air Preheaters OD 50.8mm + 16mm fins @ 197 FPM
Petrochemical Process Gas Heaters, Reactors OD 76.2mm + 19mm fins @ 230 FPM
HVAC Thermal Fluid Heaters, Dehumidifiers OD 38.1mm + 12.7mm fins @ 180 FPM
Waste Heat Recovery Exhaust Gas Boilers (≤550°C) Aluminized coating + 25.4mm fins


7. Why Choose Our HFW Finned Tubes?


  • 15+ Years Expertise: 200+ projects across 30 countries


  • Certifications: ISO 9001, ASME Section VIII, PED 2014/68/EU


  • Custom Engineering: Fin density/traverse speed optimized per fluid dynamics


  • Quality Assurance:
    • Eddy current testing on base tubes
    • 3D laser measurement for fin geometry
    • Hydrostatic testing at 1.5x design pressure


8. Technical Support & Delivery


  • Design Assistance: CFD simulation for optimal fin arrangement


  • Lead Time: 25-35 days for standard sizes (MOQ: 500 meters)


  • Packaging: VCI-coated, wooden crates for ocean freight

Spiral Welded Finned Tubes with A106 Base Pipe CS Fins for Heat Exchangers 0

Contact Details
Yuhong Group Co.,Ltd

Contact Person: Freya

Tel: +8617276485535

Fax: 0086-574-88017980

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